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Since the portability feature has been introduced in headphone development, this device now uses a battery as the main built-in power. However, the battery has limited power capacity and a short lifetime. Battery substitution and a conventional battery charger method is an ineffective, inflexible inconvenience for enhancing the user experience. This paper presents an innovative portable audio device battery built-in charger method based on wireless power technology. The developed charging device is composed of a headphone hanger pad for the wireless headphone and a charging pad for the portable wireless audio device battery charging. Circular flat spiral air-core coil was designed and evaluated using a numerical method to obtain optimal vertical magnetic field distribution based on the proposed evaluation criteria. A coil has inner coil diameter of 25 mm, outer coil diameter of 47.8 mm, wire diameter of 0.643 mm, the pitch of 0.03 mm and a number of turns of 17 was chosen to be implemented on the transmitter coil. A magnetic induction technique was adopted in the proposed wireless power transmission module which was implemented using commercial off-the-shelf components. For experimental and validation purposes, a developed receiver module applied to the commercial wireless headphone and portable audio speaker have a built-in battery capacity at 3.7 V 300 mAh. The experimental results show that the wireless power hanger pad prototype can transfer a 5 V induction voltage at a maximum current of 1000 mA, and the power transfer efficiency is around 70%. It works at 110 kHz of operation frequency with a maximum transmission distance of about 10 mm and takes 1 h to charge fully one 3.7 V 300 mAh polymer lithium battery.

Wireless Power Hanger Pad for Portable Wireless Audio Device Power Charger Application