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Voids or cracks in basin insulators inside a GIS (gas-insulated metal-enclosed switchgear) could trigger partial discharges or surface flashover under electrical stresses, threatening safe GIS operation. For this paper, some epoxy composite specimens were made from similar materials and manufacturing processes to make 252 kV GIS basin insulators. Some voids with different diameters or cracks with different diameters and orientations were artificially made in the specimens with different thicknesses. An ultrasonic pulse-echo system was set up, and ultrasonic tests were carried out on the specimens with voids or cracks. A method to calculate the depth of a defect was proposed by the propagation time of defect reflected waves. The results showed that a depth of 50 mm, a diameter φ of 2 mm void, and a diameter φ of 1 mm crack in epoxy composite insulation were detected by the ultrasonic system using a 1 MHz transducer.

An Ultrasonic Pulse-Echo Method to Detect Internal Defects in Epoxy Composite Insulation