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This paper describes the design of a single-phase high-speed flux reversal motor (FRM) for use in a domestic application (vacuum cleaner). This machine has a simple and reliable rotor structure, which is a significant advantage for high-speed applications. An FRM design in which the inner stator surface is entirely used allows it to decrease its volume and increase its efficiency. The mathematical modeling, based on the finite element method, and the optimal design of the high-speed single-phase FRM are described. The criterion of optimization and the selection of a proper optimization algorithm are discussed. Since the finite element method introduces a small but quasi-random error due to round-off accumulation and choosing the mesh, etc., the Nelder-Mead method, not requiring the derivatives calculation, was chosen for the optimization. The target parameter of the optimization is built for the motor efficiency when operating at different loads. Calculations show that the presented approach provides increasing motor efficiency during the optimization, particularly at underload.

Optimal Design of a High-Speed Single-Phase Flux Reversal Motor for Vacuum Cleaners