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When charging most types of industrial lead-acid batteries, hydrogen gas is emitted. A large number of batteries, especially in relatively small areas/enclosures, and in the absence of an adequate ventilation system, may create an explosion hazard. This paper describes full scale tests, which demonstrate conditions that can occur in a battery room in the event of a ventilation system breakdown. Over the course of the tests, full scale hydrogen emission experiments were performed to study emission time and flammable cloud formation according to the assumed emission velocity. On this basis, the characteristics of dispersion of hydrogen in the battery room were obtained. The CFD model Fire Dynamic Simulator created by National Institute of Standards and Technology (NIST) was used for confirmation that the lack of ventilation in a battery room can be the cause of an explosive atmosphere developing, and leading to, a potential huge explosive hazard. It was demonstrated that different ventilation systems provide battery rooms with varying efficiencies of hydrogen removal. The most effective type appeared to be natural ventilation, which proved more effective than mechanical means.

Ventilation System Influence on Hydrogen Explosion Hazards in Industrial Lead-Acid Battery Rooms