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In this paper, 3D printed surfaces are presented to study this technology’s application in generating beam tilt for the electromagnetic waves in the Ku-band. Additionally, the input source is maintained by a feed horn that is additively manufactured and is coated with copper spray paint to add conductivity, which is fed by a WR-75 waveguide. The proposed beam tilt generating surface is also referred to as a Beam Deviating Surface (BDS). There is no relative gap between the BDS and the aperture of the horn, which eventually decreased the overall antenna height. The BDS layer is able to deviate the beam for a fixed elevation angle of 22.5∘ and could be consequently rotated along with the rotation of the BDS prototype. The voltage standing wave ratio value is less than two over the operating frequency range, which depicts the wideband behavior. The measured and simulated radiation patterns show that we can tilt the electromagnetic waves in ranges of up to +/−22.5∘ with a minimum side lobe level of −5 dB at frequencies from 10 to 15 GHz. This signifies the wideband characteristic of the proposed prototype, which is achieved by Vero material from Multijet Printing that is a low-cost and rapid manufacturing 3D printing technology.

Generation of Beam Tilt through Three-Dimensional Printed Surface