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Endwall fillet and bulb structures are proposed in this research to improve the temperature uniformity of pin-fined microchannels. The periodical laminar flow and heat transfer performances are investigated under different Reynolds numbers and radius of fillet and bulb. The results show that at a low Reynolds number, both the fillet and the bulb structures strengthen the span-wise and the normal secondary flow in the channel, eliminate the high temperature area in the pin-fin, improve the heat transfer performance of the rear of the cylinder, and enhance the thermal uniformity of the pin-fin surface and the outside wall. Compared to traditional pin-fined microchannels, the flow resistance coefficient f of the pin-fined microchannels with fillet, as well as a bulb with a 2 μm or 5 μm radius, does not increase significantly, while, f of the pin-fined microchannels with a 10 μm or 15 μm bulb increases notably. Moreover, Nu has a maximum increase of 16.93% for those with fillet and 20.65% for those with bulb, and the synthetic thermal performance coefficient TP increases by 16.22% at most for those with fillet and 15.67% at most for those with bulb. At last, as the Reynolds number increases, heat transfer improvement of the fillet and bulb decreases

Effects of Endwall Fillet and Bulb on the Temperature Uniformity of Pin-Fined Microchannel