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This article examines a wire coating technique that considers how viscoelastic Eyring–Powell fluid is studied with magnetohydrodynamic (MHD) flow, thermal transfer, and Joule heating effects. Temperature-dependent variable and flexible viscosity models are considered. The interface boundary layer equalities which describe flux and thermal convective phenomena are evaluated using a dominant numerical technique—the so-called Runge–Kutta 4th-order method. A permeable matrix which behaves like a dielectric to avoid heat dissipation is taken into account and is the distinguishing aspect of this article. The effect of thermal generation is also explained, as it controls power. The effects of various parameters, such as non-Newtonian fluid, magnetic field, permeability, and heat source/sink, on wire coating processes are investigated through graphs and explained in detail. For the sake of validity, numerical techniques are compared with a semi-numerical technique (HAM) and BVPh2, and an outstanding agreement is found.

Analysis of Eyring–Powell Fluid Flow Used as a Coating Material for Wire with Variable Viscosity Effect along with Thermal Radiation and Joule Heating