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The failure and residual strength after low-velocity impact of stitched composites are very important in their service and maintenance phases. In order to capture the failure and residual strength more accurately, a full-process numerical analyzing method was developed in this paper. The full-process numerical analyzing method includes two parts: (1) Part 1 is the progressive low-velocity impact damage prediction method for stitched composites; (2) Part 2 is the progressive residual strength prediction method by introducing all types of damage that are caused by the low-velocity impact as the analysis presuppositions. Subsequently, the failure and residual strength of G0827/QY9512 stitched composites were simulated by the full-process numerical analyzing method. When compared with experiments, it is found that: (1) the maximum error of low-velocity impact damage areas was 17.8%, and their damage modes were similar; (2) the maximum error of residual strength was 8.9%. At last, the influence rules of stitched density and stitching thread thickness were analyzed. The simulation results showed that, if there is no suture breakage failure, stitched density affects the mechanical properties of the stitched composites, while stitching thread thickness has little effect on it; otherwise, both factors have a significant effect on the mechanical properties.

A Full-Process Numerical Analyzing Method of Low-Velocity Impact Damage and Residual Strength for Stitched Composites