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In the photovoltaic (PV) module manufacturing process, cell-to-module (CTM) loss is inevitably caused by the optical loss, and it generally leads to the output power loss of about 2~3%. It is known that the CTM loss rate can be reduced by increasing the reflectance of a backsheet and reflective area through widening spaces between the PV cell strings. In this study, multi-busbars (MBB) and shingled PV cells were connected in series, and a mini-module composed of four cells was fabricated with a white and black backsheet to investigate the effects of reflectance of backsheets and space between the PV cells. Moreover, the MBB modules with cell gap spaces of 0.5 mm, 1.5 mm, and 2.5 mm were demonstrated with fixed 3 mm spaces between the strings. The shingled modules with varying spaces from 2 mm to 6 mm were also tested, and our results show that spacing between PV cells and strings should be well-balanced to minimize the CTM loss to maximize the output power (efficiency).

Effects of Reflectance of Backsheets and Spacing between Cells on Photovoltaic Modules