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Reducing ear damage is the key to improving the quality of maize harvests. In order to reduce the impact and damage of the ear caused by the ear snapping mechanism, this paper proposes a method to convert ear deformation energy during collision into elastic potential energy in the ear snapping mechanism. According to the above method, a low-damage maize snapping mechanism was designed. In order to verify the feasibility of energy conversion in reducing damage, the dynamic model of the contact between the ear and the snapping plate was established, and a dynamic simulation analysis was carried out based on the finite element method (FEM). In order to obtain better parameters for the improved mechanism, a test rig was established, after which a performance test was carried out on the test rig. The results showed that the primary and secondary order that affected the ear damage rate was the rotational speed of the snapping roller, the spring stiffness and the forward speed. The data processing software Design Expert was used to optimize the parameters, it was concluded that when the rotational speed was 805 r·min−1, the forward speed was 1.29 m·s−1, the spring stiffness was 33.5 N·mm−1, the model predicted that the ear damage rate was 0.023%. Therefore, this paper could provide further reference for research into maize low-damage ear snapping technology.

Development and Evaluation of Low-Damage Maize Snapping Mechanism Based on Deformation Energy Conversion