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In this paper, we address a system that can accurately locate and monitor work tools in a complex assembly process, such as automotive production. Our positioning monitoring system is positioned by a combined sensor of the UWB module and the MEMS IMU (inertial measuring unit) sensor based on the extended Kalman filter. The MEMS IMU sensor provides the positioning calibration information. The proposed method incorporates IMU and UWB positioning to compensate for errors that can only occur in UWB positioning through the extended Kalman filter (EKT). This EKT is improved by the error dynamic equation derived from the sparse state-space matrix. Also, the proposed method computes the transmission time and distance between the tag and anchor of the UWB module by the TWR (two-way range) system. The tag of a mobile node, which is attached to a moving tool, measures the position of the work tool and transmits the position coordinate data to the anchor. Here, the proposed method uses the trilateration localization method by the confidence distance compensation to prevent the distance error by obstacles and changes in the indoor environment. Experimental results verified that the proposed method confirms whether a specific tool is accurately used according to the prescribed regulations and has more positioning accuracy than the conventional methods.

UWB and MEMS IMU Integrated Positioning Algorithm for a Work-Tool Tracking System