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Structural features of thermal spray coatings, e.g., porosity, can be beneficial as oil retention volumes in tribological systems in order to improve emergency running properties. While thermal spray coatings can already have a considerable degree of porosity depending on the coating conditions, the finish machining, e.g., by turning, has a significant influence on the final surface properties. Effects like near-surface deformation and subsequent closing of pores during the machining process should be prevented. In the present study, the influence of thermochemical surface hardening on the surface topography of wire arc sprayed 17Cr steel layers after finish turning was investigated. Successful surface hardening by gas nitriding was shown by light microscopic and phase analyses. The surface properties after the various treatment steps were characterized by the surface roughness parameters Ra and Rz, the valley void volume Vvv, and the Abbott curves. A rise of the valley void volume can be beneficial in tribological applications in which a suitable oil retention volume is required. Accordingly, a thermochemical treatment combined with an appropriate subsequent finishing process is suitable to significantly influence the surface properties of thermal spray steel coatings.

Influence of Thermochemical Treatment on the Surface Properties of Finish Turned Wire Arc Sprayed 17Cr Steel Coatings