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The preparation of the Al-Zn-Mg-Cu T-type rib consisted of forging, quenching, cold pressing, aging and the final machining processes, and the evolution of residual stress played a significant role in its properties and accuracy. Numerical models were established to investigate the evolution and distribution of residual stress for the T-type rib during the quenching and cold pressing processes. The results showed that the distribution of residual stress at the stiffened area is asymmetrical, which is different from the symmetrical distribution at the smooth area. The cold pressing is beneficial for the reduction of residual stress. The stepwise cold pressing resulted in the heterogeneous distribution of residual stress at the stiffened area and the overlap region. Three comparative T-type ribs were conducted, and their residual stresses were measured using X-ray diffraction and the contour method. A stress reduction of 50% can be obtained at the surfaces of the T-type rib through cold pressing followed by the aging process. The reduction of the maximum tensile stress at the stiffened area of the T-type rib was 42% and 50% for the cold pressing and aging, respectively, which increased to 54% and 60% at the smooth area. The mechanism of the stress reduction during the cold pressing and the aging processes was discussed.

Effect of Cold Pressing and Aging on Reduction and Evolution of Quenched Residual Stress for Al-Zn-Mg-Cu T-Type Rib