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As a preliminary study for bearingless permanent magnet slice motor (BPMSM) development, an effective means for BPMSM mechanical structure optimization is proposed here by developing a virtual prototype based on Ansoft Maxwell to realize overall performance improvements. First, the sensitivity evaluation index of the candidate mechanical structural parameters for individual BPMSM performance is constructed for selection. Orthogonal tests are performed to determine the dominant mechanical structural parameters to be optimized by utilizing monitored data based on Ansoft Maxwell. A linear regression model of the mechanical structural parameters for specific performances is obtained by utilizing the gradient descent method. Then, a multi-structural optimization regression model of the selected dominant mechanical structural parameters for overall performance is established using an analytic hierarchy process and solved using a genetic algorithm. The simulation results show that the performance of the optimized BPMSM has been comprehensively improved. Specifically, the passive axial stiffness, passive tilting stiffness, force-current coefficient, and motor efficiency increased by 56.4%, 71.3%, 19.6%, and 8.7%, respectively.

Multi-Structural Optimization of Bearingless Permanent Magnet Slice Motor Based on Virtual Prototype in Ansoft Maxwell