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The surface defects’ region of strip steel is small, and has various defect types and, complex gray structures. There tend to be a large number of false defects and edge light interference, which lead traditional machine vision algorithms to be unable to detect defects for various types of strip steel. Image detection techniques based on deep learning require a large number of images to train a network. However, for a dataset with few samples with category imbalanced defects, common deep learning neural network training tasks cannot be carried out. Based on rapid image preprocessing algorithms (improved gray projection algorithm, ROI image augmentation algorithm) and transfer learning theory, this paper proposes a set of processes for complete strip steel defect detection. These methods achieved surface rapid screening, defect feature extraction, sample dataset’s category balance, data augmentation, defect detection, and classification. Through verification of the mixed dataset, composed of the NEU surface dataset and dataset in this paper, the recognition accuracy of the improved VGG19 network in this paper reached 97.8%. The improved VGG19 network performs slightly better than the baseline VGG19 in six types of defects, but the improved VGG19 performs significantly better in the surface seams defects. The convergence speed and accuracy of the improved VGG19 network were taken into account, and the detection rate was greatly improved with few samples and imbalanced datasets. This paper also has practical value in terms of extending its method of strip steel defect detection to other products.

An Improved VGG19 Transfer Learning Strip Steel Surface Defect Recognition Deep Neural Network Based on Few Samples and Imbalanced Datasets