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As one of the long period gear errors, the effects of random cumulative pitch deviations on mesh excitations and vibration responses of a helical geared rotor system (HGRS) are investigated. The long-period mesh stiffness (LPMS), static transmission error (STE), as well as composite mesh error (CMS), and load distributions of helical gears are calculated using an enhanced loaded tooth contact analysis (LTCA) model. A dynamic model with multi degrees of freedom (DOF) is employed to predict the vibration responses of HGRS. Mesh excitations and vibration responses analysis of unmodified HGRS are conducted in consideration of random cumulative pitch deviations. The results indicate that random cumulative pitch deviations have significant effects on mesh excitations and vibration responses of HGRS. The curve shapes of STE and CMS become irregular when the random characteristic of cumulative pitch deviations is considered, and the appearance of partial contact loss in some mesh cycles leads to decreased LPMS when load torque is relatively low. Vibration modulation phenomenon can be observed in dynamic responses of HGRS. In relatively light load conditions, the amplitudes of sideband frequencies become larger than that of mesh frequency and its harmonics (MFIHs) because of relatively high contact ratio. The influences of random cumulative pitch deviations on the vibration responses of modified HGRS are also discussed.

Quasi-Static Characteristics and Vibration Responses Analysis of Helical Geared Rotor System with Random Cumulative Pitch Deviations