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This paper proposes a self-insulating joint design based on the cable-driven parallel-series (CDPS) mechanism and electrical insulation analysis. The design provides the motions, mechanic support, and electrical insulation for robotic arms in live-line operation, which can maintain the equipment without manual intervention and power interruption. This CDPS mechanism can integrate four degrees of freedom (DOFs) motion in one joint, while the traditional series joint can only realize one DOF independently. The cable forces in the CDPS are calculated by the inverse kinematics to ensure the safe and flexible operation of the mechanism. The self-insulating joint has certain advantages over other designs because the electrical insulation is integrated into the joint instead of the traditional extra insulation layer. This integration reduces the weight of the arm mechanic structure. In addition, the structural complexity and weight are further reduced by separating the actuators and motors from the joint by using CDPS. Electric field distribution near the joint is calculated by the charge simulation method to analyze the insulation performance under the voltage of 35 kV. The cable forces and electric field distribution of the mechanism are measured to validate the simulation models. The inverse kinematics and insulation models of the self-insulating joint can provide detailed information for the mechanic and insulation design of the robotic arms.

Self-Insulating Joint Design for Live-Line Operation Based on the Cable-Driven Parallel-Series Mechanism