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Alkali lignin was processed by plasma and then used in modification of phenol formaldehyde resin in this study. Chemical structural changes of lignin which was processed by plasma as well as bonding strength, tensile property, curing performance and thermal property of the prepared phenol formaldehyde resin which was modified by the plasma processed lignin were analyzed. Results demonstrated that: (1) Alkali lignin was degraded after the plasma processing. The original groups were destroyed, and the aromatic rings collected abundant free radicals and oxygen-containing functional groups like hydroxyls, carbonyls, carboxyls and acyls were introduced into increase the reaction activity of lignin significantly. (2) The introduction of alkali lignin decreased the free formaldehyde content and increased bonding strength and toughness of the prepared phenol formaldehyde resin, especially after the introduction of lignin treated with plasma. (3) The introduction of alkali lignin led to high curing temperature for the prepared phenol formaldehyde resin, but that was reduced by the plasma processed alkali lignin. (4) The introduction of alkali lignin could also increase thermal stability of phenol formaldehyde resin, but that was modified by plasma processed alkali lignin was better than the unprocessed lignin. Based on the results, the plasma processed lignin was used to modify phenol formaldehyde resin, which could increase the strength and toughness of phenol formaldehyde resin significantly.

Plasma Treatment Induced Chemical Changes of Alkali Lignin to Enhance the Performances of Lignin-Phenol-Formaldehyde Resin Adhesive