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Molten salts electrolysis has been used for the preparation of an Al–Sr master alloy. The effect of the parameters, including cell current, SrCl 2  concentration and electrolysis time on the electrolysis process, was investigated in a laboratoryscale electrolysis cell. A polynomial regression analysis was carried out on the experimental data and showed a good agreement. In addition, the results from scanning electron microscopy showed that the microstructure of an Al-10 wt.% Sr alloy produced by electrolysis is quite different from that one prepared by a direct mixing process.

Preparation of an Al–Sr Master Alloy by Molten Salts Electrolysis