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The directional solidification transport behaviors in blade-like castings of Al – Cu and Fe – C alloys were simulated based on a multilength-scale continuum model for solidification transport processes. The simulations were closely coupled with the commercial ThermoCalc package via its TQ-interface codes, for instantaneous determination of the related thermodynamic data at each calculation time step. Comparisons were made between the simulation results obtained by the ThermoCalc-coupled modeling and the model using the regression functions for the solidification thermodynamic data. The present numerical investigations confirm the feasibility of a close linkage of ThermoCalc software/Databases to the solidification simulations, but indicate an urgent need to cut down significantly the CPU-time spent for accessing the ThermoCalc/Databases for an efficient coupled computation.

ThermoCalc-based numerical computations for temperature, fraction of solid phase and composition couplings in alloy solidification