English (United Kingdom)

https://curated-unify.zendy.io/wp-json/zendy-region/v1/featured_content/oa?rat=en

https://curated-unify.zendy.io/wp-json/zendy-region/v1/highlighted_journal/

Global: Zendy Plus annual

Presents the access of premium content as premium feature

Premium Content

Presents the keyphrase highlighting as premium feature

Keyphrase Highlighting

Presents the summarisation as premium feature

Summarisation

Insights

Presents the pdf analysis as premium feature

PDF Analysis

Presents the zaia usage as premium feature

ZAIA

Global: Zendy Tools annual

Global: Zendy Free Plan

Global: Zendy Tools monthly

Global: Zendy Plus monthly

Plastic injection forming (PIF) is an alternative sheet metal forming method for complex geometrical parts with dimensions in low tolerance. This method is a combination of injection molding and hydroforming in which a molten polymer material has been injected over a sheet metal via a plastic injection molding machine. In this study, aluminum sheets 1.5 mm thick were shaped by PIF at various injection pressures, melt temperatures and injection speed. The effects of these parameters on the formability of the sheet metal were investigated using the experimental design technique. The thinning rate, flange radius and the hardness values of the shaped sheets were considered in the experimental study. Injection pressure was found to be the most effective parameter and melt temperature was the second degree effective parameter for the thinning rate. The usability of the PIF process in industrial applications as an alternative method was emphasized by comparing PIF with conventional hydroforming by means of the finite element method (Ls-Dyna). A 2.07 % deviation was observed between the FE results for hydroforming and the experimental results for PIF.

Effects of process parameters on the formability of sheet metal during plastic injection forming