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A common project of Temsa and LMS covered the complete CAE- based durability process for the development of a new bus type, starting with the evaluation of the customer usage profile (CUP) for the target market and finishing with the CAE-based fatigue life prediction of the complete bus structure. This paper describes the load identification process for a CAE-based fatigue life prediction for a new bus type. The challenge in this project was to setup a process for load prediction which finds a good compromise between effort, accuracy, and sustainability. With the LMS Hybrid Road method the effective road profile will be back-calculated based on an initial measurement with one vehicle specimen. This approach enables a load prediction for vehicle variants without repeating time and cost consuming measurements for each new vehicle type.

Component Load Determination for a CAE-Based Fatigue Life Prediction of a New Bus Type