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A promising option to reduce the specific energy consumption and CO2   emissions at a conventional natural gas fired container glass furnace deals   with the advanced utilization of the exhaust gases downstream the air   regenerators by means of batch and cullet preheating. A 3-dimensional   computational model that simulates this process using mass and heat transfer   equations inside a preheater has been developed. A case study for an   efficient small-sized container glass furnace is presented dealing with the   investigation of the impact of different operating and design configurations   on specific energy consumption, CO2 emissions, flue gas energy recovery,   batch temperature and preheater efficiency. In specific, the effect of   various parameters is studied, including the preheater’s dimensions, flue   gas temperature, batch moisture content, glass pull, combustion air excess   and cullet fraction. Expected energy savings margin is estimated to 12-15%

Waste heat recovery at the glass industry with the intervention of batch and cullet preheating