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the last few years the usage is increase in the utilisation of aluminium-silicon alloys, especially in the automobile industries, due to their high strength to weight ratio, wear resistance, low density, low coefficient of thermal expansion. In this paper investigation, aluminium based alloys containing 8%, 10% and 12% weight of silicon were synthesized using casting method. Compositional analysis and tensile investigation of different samples of same composition have showed near uniform distribution of si in the prepared alloys. Study of microstructure has showed the presence of primary silicon. Tensile tests were carried out with universal testing machine. The yield strength and ultimate tensile strength has developed to increase in silicon percentage. Wear behaviour was analyse and studied by using computerized pin on disc wear testing machine system. Resistance to wear has increased with increase same level in silicon amount. The worn surfaces is analysed using scanning electron microscope.

Finite Element Thermal Analysis of Ceramic Coated Aluminium Silicon Alloy on Piston