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Resistance spot welding is commonly used in sheet joining in the aerospace industry and automotive industry, because it has the advantage which is high-production assembly lines, high speed and suitability for automation. Resistance Spot Welding (RSW) is widely used for its low cost, simple mechanism, high speed and applicability for automation. It depends on the amount of current flowing and resistance of the base metal to produce the heat necessary to make the spot weld. There are various process parameters such as weld current, electrode force and, weld time which affects the weld nugget and its strength. So it is necessary to optimize the process parameters of resistance spot welding process. Therefore it is very important to understand the behavior of spot welds and their failure characteristics.

A Review Paper on Optimization of Process Parameter of Resistance Spot Welding