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The Defense Waste Processing Facility (DWPF) began processing Sludge Batch 4 (SB4), Macrobatch 5 (MB5) on May 29, 2007. Sludge Batch 4 was a blend of the heel of Tank 40 from Sludge Batch 3 (SB3) and SB4 material qualified in Tank 51. On November 28, 2008, DWPF began processing Sludge Batch 5 (SB5) from Tank 40 which is a blend of the heel of Tank 40 from SB4, SB5 material qualified in Tank 51 and H-Canyon Pu and Np transfers. SB4 was processed using Frit 510 and SB5 used Frit 418. During processing of each sludge batch, the DWPF is required to take at least one glass sample to meet the objectives of the Glass Product Control Program and to complete the necessary Production Records so that the final glass product may be disposed of at a Federal Repository. During the processing of SB4 and SB5, glass samples were obtained during the pouring of canisters S02902 and S03317, respectively. The samples were transferred to the Savannah River National Laboratory (SRNL) where they were analyzed (durability, chemical and radionuclide composition). The following observations and conclusions are drawn from the analytical results provided in this report: (1) The sum of themore » oxides for the chemical composition of both the SB4 and SB5 pour stream glasses is within the Product Composition Control System (PCCS) acceptance limits (95 {le} sum of oxides {le} 105). (2) The calculated Sludge Dilution Factor (SDF) for SB4 is 2.52. The measured radionuclide content is in good agreement with the calculated values from the dried sludge results from the SB4 Waste Acceptance Production Specification (WAPS) sample (References 1 and 19). (3) The calculated SDF for SB5 is 2.60. The measured radionuclide content is in good agreement with the calculated values from the dried sludge results from the SB5 WAPS sample (References 2 and 20). (4) Scanning Electron Microscopy (SEM) analysis shows there are noble metal inclusions, primarily ruthenium, present in both pour stream samples. (5) The Product Consistency Test (PCT) results show that the SB4 pour stream glass meets the waste acceptance criteria for durability with a normalized boron release of 0.67 g/L which is an order of magnitude lower than the Environmental Assessment (EA) glass. (6) The PCT results show that the SB5 pour stream glass meets the waste acceptance criteria for durability with a normalized boron release of 0.72 g/ which is an order of magnitude lower than the EA glass. (7) The density of the SB4 glass is 2.5 g/cm{sup 3}. (8) The density of the SB5 glass is 2.6 g/cm{sup 3}.« less

ANALYSIS OF SLUDGE BATCH 4 (MACROBATCH 5) FOR CANISTER S02902 AND SLUDGE BATCH 5 (MACROBATCH 6) FOR CANISTER S03317 DWPF POUR STREAM GLASS SAMPLES