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A subcritical facility driven by an electron accelerator is planned at the Kharkov Institute of Physics and Technology (KIPT) in Ukraine for medical isotope production, materials research, training, and education. The conceptual design of the facility is being pursued through collaborations between ANL and KIPT. As part of the design effort, the high-fidelity analyses of various target options are performed with formulations to reflect the realistic configuration and the three dimensional geometry of each design. This report summarizes the results of target design optimization studies for electron beams with two different beam profiles. The target design optimization is performed via the sequential neutronic, thermal-hydraulic, and structural analyses for a comprehensive assessment of each configuration. First, a target CAD model is developed with proper emphasis on manufacturability to provide a basis for separate but consistent models for subsequent neutronic, thermal-hydraulic, and structural analyses. The optimizations are pursued for maximizing the neutron yield, streamlining the flow field to avoid hotspots, and minimizing the thermal stresses to increase the durability. In addition to general geometric modifications, the inlet/outlet channel configurations, target plate partitioning schemes, flow manipulations and rates, electron beam diameter/width options, and cladding material choices are included in the design optimizations. The electron beam interactions with the target assembly and the neutronic response of the subcritical facility are evaluated using the MCNPX code. the results for the electron beam energy deposition, neutron generation, and utilization in the subcritical pile are then used to characterize the axisymmetric heat generation profiles in the target assembly with explicit simulations of the beam tube, the coolant, the clad, and the target materials. Both tungsten and uranium are considered as target materials. Neutron spectra from tungsten and uranium are very similar allowing the use of either material in the subcritical assembly without changing its characteristics. However, the uranium target has a higher neutron yield, which increases the neutron flux of the subcritical assembly. Based on the considered dimensions and heat generation profiles, the commercial CFD software Star-CD is used for the thermal-hydraulic analysis of each target design to satisfy a set of thermal criteria, the most limiting of which being to maintain the water temperature 50 below the boiling point. It is found that the turbulence in the inlet channels dissipates quickly in narrow gaps between the target plates and, as a result, the heat transfer is limited by the laminar flow conditions. On average, 3-D CFD analyses of target assemblies agree well with 1-D calculations using RELAP (performed by KIPT). However, the recirculation and stagnation zones predicted with the CFD models prove the importance of a 3-D analysis to avoid the resulting hotspots. The calculated temperatures are subsequently used for the structural analysis of each target configuration to satisfy the other engineering design requirements. The thermo-structural calculations are performed mostly with NASTRAN and the results occasionally compared with the results from MARC. Both, NASTRAN and MARC are commercially available structural-mechanics analysis software. Although, a significant thermal gradient forms in target elements along the beam direction, the high thermal stresses are generally observed peripherally around the edge of thin target disks/plates. Due to its high thermal conductivity, temperatures and thermal stresses in tungsten target are estimated to be significantly lower than in uranium target. The deformations of the target disks/plates are found to be insignificant, which eliminate concerns for flow blockages in narrow coolant channels. Consistent with the specifications of the KIPT accelerator to be used in this facility, the electron beam power is 100-kW with electron energy in the range of 100 to 200 MeV. As expected, the 100 MeV electrons deposit their energy faster while the 200-MeV electrons spread their energy deposition further along the beam direction. However in that electron energy range, the energy deposition profiles near the beam window require very thin target plates/disks to limit the temperatures and thermal stresses

Target design optimization for an electron accelerator driven subcritical facility with circular and square beam profiles.