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The overall objective of this project is the development of a mechanical rotary-disk feeder, known as the Stamet Posimetric High Pressure Solids Feeder System, to feed dry granular coal continuously and controllably into pressurized environments of up to 35 kg/cm{sup 2} (500 psi). This was to be accomplished in two phases. The first task was to review materials handling experience in pressurized operations as it related to the target pressures for this project, and review existing coal preparation processes and specifications currently used in advanced combustion systems. Samples of existing fuel materials were obtained and tested to evaluate flow, sealing and friction properties. This provided input data for use in the design of the Stamet Feeders for the project, and ensured that the material specification used met the requirements of advanced combustion & gasification systems. Ultimately, Powder River Basin coal provided by the PSDF facility in Wilsonville, AL was used as the basis for the feeder design and test program. Based on the material property information, a Phase 1 feeder system was designed and built to accomplish feeding the coal to an intermediate pressure up to 21 kg/cm{sup 2} (300 psi) at feed rates of approximately 100 kilograms (220lbs) per hour. The pump & motor system was installed in a custom built test rig comprising an inlet vessel containing an active live-wall hopper mounted in a support frame, transition into the pump inlet, transition from pump outlet and a receiver vessel containing a receiver drum supported on weigh cells. All pressure containment on the rig was rated for the final pressure requirement of 35 kg/cm{sup 2} (500psi). A program of testing and modification was carried out in Stamet's facility in CA, culminating in successful feeding of coal into the Phase 1 target of 21 kg/cm{sup 2} (300psi) gas pressure in December 2003. Further testing was carried out at CQ Inc's facility in PA, providing longer run times and experience of handling and feeding the coal in winter conditions. Based on the data developed through the testing of the Phase I unit, a Phase II system was designed for feeding coal into pressures of up to 35 kg/cm{sup 2} (500 psi). A further program of testing and modification was then carried out in Stamet's facility, with the target pressure being achieved in January 2005. Repeated runs at pressure were achieved, and optimization of the machine resulted in power reductions of 60% from the first successful pressure runs. General design layout of a commercial-scale unit was conducted, and preliminary cost estimates for a commercial unit obtained

Achieve Continuous Injection of Solid Fuels into Advanced Combustion System Pressures