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We evaluated usefulness of a coating system consisting of an underlying polyphenylenesulfide (PPS) layer and top polytetrafluoroethylene (PTFE)-blended PPS layer as low friction, water repellent, anti-corrosion barrier film for carbon steel steam separators in geothermal power plants. The experiments were designed to obtain information on kinetic coefficient of friction, surface free energy, hydrothermal oxidation, alteration of molecular structure, thermal stability, and corrosion protection of the coating after immersing the coated carbon steel coupons for up to 35 days in CO{sub 2}-laden brine at 300 C. The superficial layer of the assembled coating was occupied by PTFE self-segregated from PPS during the melt-flowing process of this blend polymer; it conferred an outstanding slipperiness and water repellent properties because of its low friction and surface free energy. However, PTFE underwent hydrothermal oxidation in hot brine, transforming its molecular structure into an alkylated polyfluorocarboxylate salt complex linked to Na. Although such molecular transformation increased the friction and surface free energy, and also impaired the thermal stability of PTFE, the top PTFE-rich PPS layer significantly contributed to preventing the permeation of moisture and corrosive electrolytes through the coating film, so mitigating the corrosion of carbon steel

POLYTETRAFLUOROETHYLENE-RICH POLYPHENLENESULFIDE BLEND TOP COATINGS FOR MITIGATING CORROSION OF CARBON STEEL IN 300 DEGREE CELCIUS BRINE.