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The purpose of this effort was to theoretically model the underlying metal-coating phenomena when metal particles impact a metal surface at high velocities under room temperature conditions. The physical processes involved in the novel metal-coating process called Kinetic Energy Metallization (KEM) have been theoretically and numerically analyzed. A bonding model between the incident and the target metals has been proposed and preliminary numerical results agree reasonably well with the laboratory-obtained metal samples and suggest promise of validity for the present model. However, to put the proposed bonding model on a firmer basis further numerical effort is needed to be carried for various metals and operating conditions

Manufacturing and coating by kinetic energy metallization