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The West Valley Demonstration Project (WVDP) completed the pretreatment of the high-level radioactive waste (HLW) prior to the start of waste vitrification. The HLW originated form the two million liters of plutonium/uranium extraction (PUREX) and thorium extraction (THOREX) wastes remaining from Nuclear Fuel Services` (NFS) commercial nuclear fuel reprocessing operations at the Western New York Nuclear Service Center (WNYNSC) from 1966 to 1972. The pretreatment process removed cesium as well as other radionuclides from the liquid wastes and captured these radioactive materials onto silica-based molecular sieves (zeolites). The decontaminated salt solutions were volume-reduced and then mixed with portland cement and other admixtures. Nineteen thousand eight hundred and seventy-seven 270-liter square drums were filled with the cement-wastes produced from the pretreatment process. These drums are being stored in a shielded facility on the site until their final disposition is determined. Over 6.4 million liters of liquid HLW were processed through the pretreatment system. PUREX supernatant was processed first, followed by two PUREX sludge wash solutions. A third wash of PUREX/THOREX sludge was then processed after the neutralized THOREX waste was mixed with the PUREX waste. Approximately 6.6 million curies of radioactive cesium-137 (Cs-137) in the HLW liquid were removed and retained on 65,300 kg of zeolites. With pretreatment complete, the zeolite material has been mobilized, size-reduced (ground), and blended with the PUREX and THOREX sludges in a single feed tank that will supply the HLW slurry to the Vitrification Facility

THOREX processing and zeolite transfer for high-level waste stream processing blending