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Extending the life of the HFIR pressure vessel from 26 to 50 EFPY (100 MW) requires an updated calculation of the maximum permissible pressure for a range in vessel operating temperatures (40-120 F). The maximum permissible pressure is calculated using the equal-potential method, which takes advantage of knowledge gained from periodic hydrostatic proof tests and uses the test conditions (pressure, temperature, and frequency) as input. The maximum permissible pressure decreases with increasing time between hydro tests but is increased each time a test is conducted. The minimum values that occur just prior to a test either increase or decrease with time, depending on the vessel temperature. The minimum value of these minimums is presently specified as the maximum permissible pressure. For three vessel temperatures of particular interest (80, 88, and 110 F) and a nominal time of 3.0 EFPY(100 MVV)between hydro tests, these pressures are 677, 753, and 850 psi. For the lowest temperature of interest (40 F), the maximum permissible pressure is 295 psi

HFIR Vessel Maximum Permissible Pressures for Operating Period 26 to 50 EFPY (100 MW)