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Since 1963, calcination of aqueous wastes from reprocessing of DOE-owned spent nuclear fuels has resulted in the accumulation of approximately 3800 m{sup 3} of high-level waste (HLW) at the Idaho Chemical Processing Plant (ICPP). The waste is in the form of a granular solid called calcine and is stored on site in stainless steel bins which are encased in concrete. Due to the leachability of {sup 137}Cs and {sup 90}Sr and possibly other radioactive components, the calcine is not suitable for final disposal. Hence, a process to immobilize calcine in glass is being developed. Since radioactive components represent less than 1 wt % of the calcine, separation of actinides and fission products from inert components is being considered to reduce the volume of HLW requiring final disposal. Current estimates indicate that compared to direct vitrification, a volume reduction factor of 10 could result in significant cost savings. Aqueous processes, which involve calcine dissolution in nitric acid followed by separation of actinide and fission products by solvent extraction and ion exchange methods, are being developed. Pyrochemical separation methods, which generate small volumes of aqueous wastes and do not require calcine dissolution, have been evaluated as alternatives to aqueous processes. This report describes three proposed pyrochemical flowsheets and presents the results of experimental studies conducted to evaluate their feasibility. The information presented is a consolidation of three reports, which should be consulted for experimental details

Pyrochemical separation of radioactive components from inert materials in ICPP high-level calcined waste