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A design of experiments (DoE) was performed at Ceramtec to improve the yield of a cermet part known as the feedthru insulator. The factors chosen to be varied in this DoE were syringe orifice size, fill condition, solvent, and surfactant. These factors were chosen because of their anticipated effect on the cermet slurry and its consequences to the feedthru insulator in succeeding fabrication operations. Response variables to the DoE were chosen to be indirect indicators of production yield for the feedthru insulator. The solvent amount used to mix the cermet slurry had the greatest overall effect on the response variables. Based upon this DoE, there is the potential to improve the yield not only for the feedthru insulator but for other cermet parts as well. This report thoroughly documents the DoE and contains additional information regarding the feedthru insulator

Design of Experiments Results for the Feedthru Insulator