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The effects of hydrogen on the fracture toughness properties of upset welded Type 304L stainless steel were measured and compared to those measured previously for as-received and as-welded steels. The results showed that the upset welded steels had good fracture toughness properties, but values were lower than the as-received material. The fracture toughness value of the base material was 6420 in-lbs/sq. in., while the welded steels averaged 3660 in-lbs/sq. in. Hydrogen exposure lowered the fracture toughness values of the as-received steel by 43 % to 3670 in-lbs/sq. in. and the welded steels by 21 % to 2890 in-lbs/sq. in. The fracture morphologies of the unexposed steels showed that ductile fracture occurred by the microvoid nucleation and growth process. The size of the microvoids on the fracture surfaces of the welded steels were much smaller and more closely spaced that those found on the base material fracture surfaces. The change in the size and spacing of the microvoids indicates that the fracture toughness properties of the welded steels were lower than the base steels because of the higher concentration of microscopic precipitates on the weld plane. The welds examined thus far have been {open_quotes}good{close_quotes} welds and the presence of these precipitates was not apparent in standard {open_quotes}low{close_quotes}-magnification metallographic sections of the weld planes. The results indicate that hydrogen did not weaken greatly the solid-state welds but that other inclusions or impurities present prior to welding did. Improvements in surface cleaning and preparation prior to welding should be explored as a way to improve the strength of solid-state welded joints

The effects of hydrogen on the fracture toughness properties of upset welded stainless steel