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Sludge has accumulated in the K East (KE) and K West (KW) Basins at the Hanford Site. This sludge contains metallic uranium and uranium oxides that will corrode, hydrate, and generate and consume gases during containerized storage. From these corrosion reactions, two sludge expansion mechanisms can be expected: 1) expansion of the volume of the sludge solids from the generation of corrosion oxidation products that occupy more space than the starting-state sludge; and 2) expansion of the bulk sludge volume from the retention of hydrogen gas bubbles. This report provides a review and updated projections of the volumetric expansion occurring due to corrosion and gas retention during the containerized storage of K Basin sludge. New design and safety basis volume expansion values are provided for the following sludge streams: KW Floor, KW North Loadout Pit, KW canister, and fuel piece sludge.

Updated Volumetric Expansion Factors for K Basin Sludge During Storage