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The nuclear industry is interested in automating the calibration of process instrumentation channels; this report provides key results of one of the sponsored projects to determine the validity of automated calibrations. Conclusion is that the normal outputs of instrument channels in nuclear plants can be monitored over a fuel cycle while the plant is operating to determine calibration drift in the field sensors and associated signal conversion and signal conditioning equipment. The procedure for on-line calibration tests involving calculating the deviation of each instrument channel from the best estimate of the process parameter that the instrument is measuring. Methods were evaluated for determining the best estimate. Deviation of each signal from the best estimate is updated frequently while the plant is operating and plotted vs time for entire fuel cycle, thereby providing time history plots that can reveal channel drift and other anomalies. Any instrument channel that exceeds allowable drift or channel accuracy band is then scheduled for calibration during a refueling outage or sooner. This provides calibration test results at the process operating point, one of the most critical points of the channel operation. This should suffice for most narrow-range instruments, although the calibration of some instruments can be verified at other points throughout their range. It should be pointed out that the calibration of some process signals such as the high pressure coolant injection flow in BWRs, which are normally off- scale during plant operation, can not be tested on-line

On-line testing of calibration of process instrumentation channels in nuclear power plants. Phase 2, Final report