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Weyerhaeuser, together with Amoco and Carolina Power & Light, performed a detailed evaluation of biomass gasification and enzymatic processing of biomass to ethanol. This evaluation assesses the potential of these technologies for commercial application to determine which technology offers the best opportunity at this time to increase economic productivity of forest resources in an environmentally sustainable manner. The work performed included preparation of site-specific plant designs that integrate with the Weyerhaeuser New Bern, North Carolina pulp mill to meet overall plant energy requirements, cost estimates, resource and product market assessments, and technology evaluations. The Weyerhaeuser team was assisted by Stone & Webster Engineering Corporation and technology vendors in developing the necessary data, designs, and cost information used in this comparative study. Based on the information developed in this study and parallel evaluations performed by Weyerhaeuser and others, biomass gasification for use in power production appears to be technically and economically viable. Options exist at the New Bern mill which would allow commercial scale demonstration of the technology in a manner that would serve the practical energy requirements of the mill. A staged project development plan has been prepared for review. The plan would provide for a low-risk and cost demonstration of a biomass gasifier as an element of a boiler modification program and then allow for timely expansion of power production by the addition of a combined cycle cogeneration plant. Although ethanol technology is at an earlier stage of development, there appears to be a set of realizable site and market conditions which could provide for an economically attractive woody-biomass-based ethanol facility. The market price of ethanol and the cost of both feedstock and enzyme have a dramatic impact on the projected profitability of such a plant

New bern biomass to energy project Phase I: Feasibility study