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The NNSA Global Threat Reduction--Conversion program is currently engaged in the development of a nuclear fuel that would enable conversion of US high-performance research reactors from high-enriched uranium to low-enriched uranium alloy fuel, monolithic uranium10wt% molybdenum (U-10Mo) bonded to aluminum cladding. Approximately 2400 kg of the initial U-10Mo fuel meat used to create fuel foils for the five U.S. high-performance research reactors will be recycled annually. A design concept has been developed for a pyrochemical processing system to recover low enriched uranium from the U-10Mo fuel scrap. A description of the system and a design concept for the proposed scrap recovery line is presented. Results from successful electrorefining experiments with U-10Mo alloy and U-10Mo with zirconium bond are discussed.

Pyrochemical Recovery of Uranium from Monolithic U-10Mo Fuel Scrap