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This Engineering Note documents the design of the stand to be used to transport the CC Cryostat heads into the D-Zero clean room. Due to the width of the clean room access door, the heads will have to be upright to fit through. This head cart will hold the heads upright and wheel them into the clean room on a guided track. Before the wheels are placed on the heat cart, it will be used as a stand to place the heads on for the purpose of test fitting the super insulation. The head cart will not only be structurally sufficient to support the weight of the heads but also stiff enough to allow a maximum deflection of 1/2-inch at the end of the 48-inch cylinder. The heaviest head assembly weighs about 9000 pounds. Following A.I.S.C. specifications and using a 9000 pound design load, the head cart was initially designed and built and later modified in order to meet the deflection requirements. Bending and tension stresses were limited to two thirds the yield strength. Weld and shear stresses are limited to 0.4*Fy. The C7 X 12.25 channels, the L2.5 X 2.5 X 0.25 angles adn the 1/2-inch plate are all A36 steel. In order to validate the need for an end plate in the 48-inch cylinder, an ANSYS model was created of the cylinder itself to determine it's rigidity under a point load applied at it's outer end. Appendix D contains the results which demonstrate the rigidity of the cylinder-end plate assembly. Also included is a Frame-Mac simulation of the head cart which was used to estimate the deflection at the cylinder end. A load test was performed to 133% of the rated capacity, or 12,000 pounds. The test load was incrementally applied using a crane and hook scale. A graph of deflection vs. load is shown in Appendix E. A spreader beam was designed and built to properly test the head cart. Stress calculations for this test spreader beam are included in Appendix C

Design and Test of the CC Cryostat Head Cart