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Additive manufacturing by laser cladding is a promising tool for rapid prototyping, building of bionic structures and replacement part production. To ensure a constant quality of manufactured components and to shorten the development process between CAD model and suitable produced components a quality management system is inevitable. Therefore, a system has been developed to evaluate the cladding process by means of thermographic measurements. Melt pool temperature measurements by a thermal imaging camera has been processed to a 3-dimensional temperature map of the manufactured component, like a tomographic image, to easily reveal weak spots in the process and the component itself. The quality management system was tested and evaluated on several laser-cladding processes with various failures.

Quality Management of Laser Cladding Processes for Additive Manufacturing by New Methods of Visualization and Evaluation of Thermographic Data