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Rotor eccentricity is a common fault in permanent magnet synchronous motors. Its effect on the vibration and noise is thoroughly investigated in this paper. The additional force harmonics due to static eccentricity and dynamic eccentricity are firstly derived with the rotational direction of force harmonics into consideration. A finite element model is built to calculate the force and two dimensional fast Fourier transform is employed to obtain the space and frequency orders under different types of eccentricity. Then, a multiphysics model is established to predict the vibration and acoustic noise under different eccentricity types and levels. Finally, the conclusions drawn from the analytical and simulation results are partly validated by experimental test. It is found that rotor eccentricity greatly intensifies the vibration and noise due to the induced force harmonics with lower space orders. Dominant vibration and noise peaks would transfer to the frequency band in the vicinity of the lower modal frequency when eccentricity occurs.

Impact of rotor eccentricity on electromagnetic vibration and noise of permanent magnet synchronous motor