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Powder coating and paint-spray lines are often complex production plants because of many dynamical dependencies, limited buffer space and sequence dependent changeover times. We have developed a generic simulation and optimization platform that enables the engineers to design more performant and energy efficient facilities and the production planners to increase productivity through simulation-based optimization. The simulation environment builds on a generic modelling library that captures all variations of such facilities. ‘Executable’ models are generated automatically from annotated CAD layouts. As a result, the system smoothly integrates with the engineering process. Once the facility is in use, the fully specified virtual plant is used for simulation-based scheduling, employing a combination of a generic priority-based heuristic and a variant of simulated annealing. We discuss how these two aspects of the system render it an important innovation for the painting line industry and show first results from the

SimLack: simulation-based optimization and scheduling of generic powder coating lines