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Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasivestone against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but may also improve the surface texture. Typical applications are the finishing of cylinders for internal combustion engines, air bearing spindles and gears. In this present work we studied about the honing process used in the manufacturing of cylinder liners at Kusalava Internation ltd., Agiripalli and identified the various factors affecting the surface roughness of a cylinder liner during the process. By applying Taguchi methodology we determined the optimal parameters for obtaining a good surface finish for cylinder liners bore surface.

Determining Optimal Parameters for Surface Roughness of Cylinder Liners during Honing Process by Taguchi Methodology – A Case Study