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Received: 26 November 2020 Accepted: 10 February 2021 Human involvement in the assembly part manufacturing process is still relatively high. However, automation solutions are not flexible enough to be applied to manufacturing systems. It is essential to evaluate each work activity so that automation can be implemented effectively. We developed an automatic vision inspection using machine vision. The level of automation (LoA) in the company increases, and the impact caused by process failures on manual systems can be eliminated during inspection activities. The automation level increase in the inspection area is described and analyzed using the Hierarchy Task Analysis (HTA). Inspection data process activity and quality data are collected to determine the CCD camera selection, lamp selection, and lens selection. Three quality objectives, such as geometric quality, surface quality, and structural quality, are identified automatically using machine vision. Furthermore, after applying machine vision, an analysis of current LoA conditions and future LoA conditions is carried out. The results showed that the application of machine vision could increase the Level of Automation in the product inspection activity by 81.8%. There is a strong correlation (R = 0.924) between manual measurements carried out by operators and machine vision.

Development of Machine Vision to Increase the Level of Automation in Indonesia Electronic Component Industry