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Reactor is one of the most important equipment in pharmaceutical industry which requires continuous measurement and monitoring of process parameters like reactor mass temperature, reactor inner volume level and internal mass pressure of reactor. There are possibilities of errors in the measurements various stages involved with human workers. So advanced measurement and monitoring system is required to avoid failures, and are achieved by Programmable Logic Controller (PLC) and Supervisory Control And Data Acquisition system (SCADA). The present work chemical reactor consist of three different types of sensors, one is Resistive Temperature Detector (RTD) for measuring the reactor mass temperature, capacitive type level sensor for measuring the inner substances level and third one is diaphragm type pressure sensor used for measurement of internal pressure of reactor. SCADA is used for continuous visual monitoring of reactor temperature, pressure and Level sensors outputs given to a PLC. Which process all the process parameters of reactor. The SCADA system is conceptualized and developed to generate reports and trends of the data recorders in the SCADA system. The proposed system is capable of performing real-time measurement of industrial physical parameters data that can be efficiently transferred from PLC to a SCADA system which is stored and monitored through MODBUS communication protocol. It can be conclude from the theoretical data and experimental results data that proposed real-time measurement and monitoring achieved for Industrial pharmaceutical chemical reactor system.

international journal of engineering research and technology

Real-Time Measurement and Monitoring of Industrial Pharmaceutical Chemical Reactor Process Parameters (Temperature, Level and Pressure) using PLC SCADA System