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The aim of this study was to friction weld dissimilar metals, i.e., Ti6Al4V to duplex stainless steel, with and without a nickel interlayer using a new method. The metallographic examinations of the weld were carried out and the strength of the joints was determined with tensile tests. The experimental results indicate that the Ti6Al4V and duplex stainless steel could be joined with a nickel interlayer. The highest tensile strength (605 MPa) was obtained and the tensile strength of the joint was significantly increased with an increase of the rotation speed and the friction pressure.

Weldability of Ti6Al4V to AISI 2205 with a nickel interlayer using friction welding