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The concept of dry surface treatment for paper coating applications has been available for more than ten years. Different from conventional coating methods such as extrusion coating and suspension coating, dry surface treatment involves a combined process of non-contact deposition of coating materials and surface smoothening of the coated paper. Pronounced features of this concept include avoidance of the need for paper drying and elimination of various negative consequences related to rewetting of the paper with water, etc. However, to date the concept has not been commercialized. Some significant challenges remain. Commercializable technologies for production of size-controllable coating particles and their electrostatic deposition onto paper are the key. Reconsidering this interesting concept may at a minimum shed light on the technological advancement in the area of pulp and paper.

Reconsidering the concept of dry surface treatment of cellulosic paper to produce coated paper products