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The development of innovative measuring technology for process optimization in hot rolling mills becomes more and more relevant because of increasing demands on product quality. Measurement technology for high-resolution non-contact cross-sectional area measurement has shown that the variation in cross-sectional area contains information about the rolling process. This information can be used for the development of new measurement devices and analytical methods for process optimization. The harsh environmental conditions and strict safety regulations result in great effort when implementing a new sensor prototype in hot rolling mills. For this reason, this work presents a mechatronic test stand that can simulate the cross-sectional area variation under laboratory conditions realistically.

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Summary of developing a test stand for realistic emulation of the cross-sectional area variation of hot rolled wire: Generation of a measurement signal with patterns, which are comparable to those of the cross-sectional area variation of a hot wire, in order to test new measurement techniques and evaluation methods for production process optimization