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Based on the thick-wall cylinder theory and composite material mechanics, the stress distribution model of the CFRP shaft tube and metal shaft head has been established, and the relationship between the layup parameters and the value of interference on the maximum assembly force and failure torque in the interference fit joints of the CFRP shaft tube and the metal shaft head is deduced. Combining the three-dimensional finite element analysis model with experimental data, the result shows that the layup angles of the CFRP shaft tube have a greater influence on the joint connection performance than the layup sequence, and the larger the layup angle, the better the joint assembly performance while keeping the value of interference constant. The maximum assembly force and failure torque of the interference fit joints increase linearly while the value of the interference amount increases when the layup parameters are constant.

Effects of layup parameters and interference value on the performance of CFRP–metal interference fit joints